Ceramic Foam Filter

Manufacturer of Ceramic Foam Filter

 

Zhengzhou Lisheng Refractory Material Co., LTD Founded in 1998. has grown rapidly and has three sub-factories in 2006. Now has dozens of technical personnel, they have rich technical experience, the factory has advanced production equipment, advanced technology, has a perfect quality assurance system, we are mainly committed to the development, customization, production, sales of high temperature ceramic materials, high temperature glass materials and other metals, composite materials, heating elements, including PTC/MCH ceramic, Resistance, electric heat film, microwave heating element, etc.

 

 

 

  • Alumina Ceramic Foam Filter
    Alumina foam ceramic filter is mainly suitable for the filtration and purification of aluminum and alloy solutions. In the process of aluminum alloy casting, it can effectively remove impurities...
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  • Silicon Carbide Ceramic Foam Filter
    Silicon Carbide foam ceramic filter is known for its excellent strength and resistance to high temperature impact and chemical corrosion, and can withstand high temperatures up to about 1500°C....
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  • Yellow Zirconia Ceramic Foam Filter
    Yellow zirconia ceramic foam filter is a kind of high-performance refractory material, mainly used to filter metal solutions such as molten steel, molten iron and aluminum water.
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  • White Zirconia Ceramic Foam Filter
    White zirconia ceramic foam filter is a kind of high temperature filter widely used in the casting industry, known for its excellent high temperature resistance and efficient filtration...
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Why Choose Us

 

Quality Management

All goods will undergo strict quality inspection before shipment. We firmly believe that quality is the basis of everything. 100% quality guarantee to customers.
 

Sales Market

Our are mainly sold to all over the world, East Asia, Southeast Asia, South Asia, Central Asia, West Asia, North Africa, Sub-Saharan Africa, Eastern Europe and Western Europe, North Asia, North America, Latin America, Oceania, etc.
 

Our After-Sales
High quality after-sales service, tracking usage and positive feedback. Quick response within 24 hours.

 

Benefits of Ceramic Foam Filter

Improved Product Quality

Ceramic foam filters are important in improving the quality of metals and alloys produced through casting. The filters capture unwanted impurities by filtering the molten metal, yielding high- quality products that meet industry standards.

Reducing costs

By using ceramic foam filters, companies can reduce their overhead costs by avoiding the need for extensive metal reprocessing or complete product remanufacturing. The filters trap the impurities present in the molten metal, eliminating the need for additional metal processing and saving companies' time and resources.

Enhanced Environmental Sustainability

Ceramic foam filters contribute to protecting the environment by excluding air pollutants and toxic waste gases generated from several manufacturing processes. The filters offer an active means of reducing greenhouse gas emissions and ensuring environmental sustainability.

 

Types of Ceramic Foam Filter

 

Alumina Ceramic Foam Filter

Silicon Carbide Ceramic Foam Filter

Strong high temperature resistance, suitable for casting of copper alloys and cast iron. Commonly used to process ductile iron and some copper alloys, which can improve the surface quality and mechanical properties of castings.

Silicon Carbide Ceramic Foam Filter

Zirconium Oxide Ceramic Foam Filter

Excellent high-temperature resistance, suitable for the production of cast steel parts. Mainly used to remove impurities in cast steel parts and improve the surface quality and mechanical properties of products.

White Zirconia Ceramic Foam Filter

Alumina Ceramic Foam Filter

Low applicable temperature, suitable for filtering and purifying aluminum and alloy solutions. Widely used in aluminum alloy casting, it can improve the quality and production efficiency of aluminum castings.

 

Application of Ceramic Foam Filter
 

Aerospace Industry
The aerospace industry demands components with high structural integrity and resistance to extreme conditions. Ceramic foam filters are used in the casting of turbine blades, engine components, and other critical parts to ensure they meet stringent quality standards.

 

Automotive Industry
In the automotive sector, these filters are used in the casting of engine blocks, cylinder heads, and other high-performance components. By removing impurities, the filters help produce parts with better durability, strength, and resistance to wear and fatigue.

 

Steel and Alloy Production
In steel mills and alloy production, ceramic foam filters are used to refine molten steel and alloys by removing inclusions and improving the homogeneity of the material. This enhances the overall quality of the metal, making it suitable for demanding applications.

 

Continuous Casting
In continuous casting processes, ceramic foam filters are used to ensure a consistent and clean flow of molten metal into the molds, reducing the occurrence of defects and ensuring the production of high-quality billets, slabs, and ingots.

 

Non-Ferrous Metal Casting
Although filters are primarily used in high-temperature ferrous metal casting, they are also used in the casting of non-ferrous metals like aluminum, copper, and nickel-based alloys. They help improve the quality of the final cast products by removing oxides and other impurities.

 

Glass Industry
In the glass industry, ceramic foam filters can be used in the manufacturing process to filter molten glass, ensuring that the final product is free from bubbles, seeds, and other inclusions that can compromise its optical clarity and structural integrity.

 

Chemical Processing
Ceramic foam filters are also used in chemical processing industries where they are exposed to corrosive environments and high temperatures. They help filter molten salts and other corrosive materials, ensuring the purity and quality of the processed materials.

 

Ceramic Foam Filter Technical Parameters

 

Type

Zirconia ceramic foam filter for steel and high alloy

Color

Yellow

ZrO2(%)

85-90

Al2O3 (%)

5-10

SiO2(%)

≤4

MgO(%)

4-5

Porosity

80-90%

Bulk Density

0.8-1.5g/cm3

Compressive strength

≥1.5Mpa(Room temperature)

PPI

10-40PPI(PPI=pores per inch)

Work Temperature

≤1700℃

Thermal shock resistance (Times/1100°C)

6

 

Delivery

 

 

Selling Units:


Single item


Single package size:


20X20X20 cm


Single gross weight:


1.000 kg

 

Packing, Storage, Handling And Transportation

 

 

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Certifications

 

 

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FAQ

Q: Are you a manufacturer or a trading company?

A: We are a manufacturer, our factory is in Zhengzhou city, Henan Province, China.

Q: How many pieces of the samples do you supply one time?

A: We can do 1 piece sample as customer's drawing or detailed size.

Q: Do you accept OEM or ODM?

A: Yes, we support OEM or ODM.

Q: Do you offer custom products?

A: We supply custom products according to customer's drawing or detailed inquiry.
If customer want us to supply some suggestion and please contact us, we can discuss your inquiry together.

Q: What kind of the product can you offer?

A: We supply refractory and high temperature materials, Such as ceramic parts, quartz glass parts, metal materials and others.

Q: Can we have a visit to your factory?

A: You Are Welcome To Visit Our Factory At Anytime, We Will Arrange Professional Reception Personnel To Patiently Explain To You.

Q: What is ceramic foam filter?

A: Ceramic foam filters (CFF) are used for the filtration of liquid metal. Passing liquid metal through the ceramic foam filter reduces impurities, including nonmetallic inclusions, in the liquid metal and the corresponding finished product (casting, sheet, billet, etc).

Q: How do Zirconia Ceramic Foam Filters work?

A: Molten metal is poured through the porous ceramic structure of the filter. The filter captures and retains impurities and solid particles while allowing the clean metal to pass through. This results in cleaner, higher-quality castings.

Q: What material are ceramic filters normally constructed from?

A: They are made from a combination of clay and combustible materials, which are fired at high temperatures to create a porous ceramic structure. Ceramic water filters have gained widespread use around the world as an inexpensive method to treat microbially contaminated water.

Q: Are Zirconia Ceramic Foam Filters reusable?

A: While Zirconia Ceramic Foam Filters can withstand multiple uses, their effectiveness may diminish over time due to clogging from accumulated impurities. They can often be cleaned and reused several times before replacement is necessary.

As one of the leading ceramic foam filter manufacturers in China, we warmly welcome you to buy high quality ceramic foam filter in stock here from our factory. Contact us for free sample.

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